Hanger Type Shot Blasting Machine

SHOT PEENING BLASTING MACHINE

ABRABLAST Hanger Type Shot Blasting Machine is an efficient and versatile solution designed to clean, strengthen, and remove surface contaminants from metal parts and components. With its robust construction, this machine is ideal for medium to large-sized workpieces that require surface preparation, rust removal, or the application of a smooth finish before further processing.
Widely used in industries such as automotive, aerospace, and foundries, the Hanger Type Shot Blasting Machine ensures high productivity and quality results with minimal downtime.

Description & Operation:

Efficient Cleaning: Capable of handling work pieces of various shapes and sizes, ensuring thorough and uniform cleaning.
Hanger Design: The machine uses hooks to suspend parts, allowing for efficient cleaning from all angles.
High-Performance Turbines: Equipped with multiple high-power blast wheels, which deliver high-speed abrasive shots for optimal surface treatment.
Durable Construction: Built with wear-resistant materials, ensuring long life and reliability even in tough operating conditions.
Flexible Loading: The hanger system can accommodate small batches or continuous production, catering to diverse production needs.
Automated Process: Automated blasting process with user-friendly control panels for easy operation, reducing manual labor and increasing throughput.

Finishing Process and Application :

The Hanger Type Shot Blasting Machine is versatile and finds application in various industries:

Automotive Industry:Cleaning and surface preparation of large components like engine blocks, gears, and chassis.
Aerospace:Surface treatment of aircraft parts for enhanced durability and performance.
Foundries:Removal of sand, scale, and other contaminants from castings and forgings.
Metalworking:Preparing metal surfaces for painting, coating, or further machining processes.

How It Works

The machine is equipped with a robust hanger system that suspends the workpieces inside the blasting chamber. Once loaded, the blasting process begins as abrasive media (steel shots or grit) is propelled by high-performance blast wheels. This removes rust, scale, and other surface impurities from the workpiece, leaving a clean, uniform surface.
The hanger rotates the parts to ensure every side is exposed to the blast, and after the process is complete, the parts are ready for inspection or further processing. Dust and used abrasive media are efficiently separated and collected, maintaining a clean working environment.

Advantages

High Throughput: Allows for fast, continuous processing, making it ideal for high- volume production.
Reduced Downtime: Designed for easy maintenance with wear-resistant parts to minimize downtime.
Environmentally Friendly: Equipped with advanced dust collection systems to meet environmental standards and ensure a clean operation area.
Energy Efficient: Optimized design for low energy consumption without compromising performance.

Specification	Details
Model	AB-ASH-8-2W, AB-ASH-1500, AB-ASH-2000, AB-ASH-2500 (or other relevant models)
Max Load Capacity	500 kg – 3000 kg (varies by model)
Blasting Capacity	2,000 kg/h – 10,000 kg/h (based on size and media)
Number of Blast Wheels	2 – 8 wheels (depends on model and application)
Wheel Power	7.5 kW – 22 kW per wheel
Abrasive Flow Rate	200 kg/min – 800 kg/min
Hanger Type	Single or double hanger systems with rotational capabilities
Workpiece Size (Max Dimensions)	Diameter: 1000 mm – 2500 mm Height: 1200 mm – 3000 mm
Abrasive Media	Steel Shot, Steel Grit, or customized media
Dust Collector Efficiency	≥ 99.9% (filtration efficiency)
Control System	PLC-based control with HMI (Human-Machine Interface) for automated operation
Rotation Speed of Hanger	Variable (0.5 – 3.0 rpm), adjustable according to workpiece size and blasting requirements
Blasting Time per Cycle	5 – 30 minutes (depending on workpiece material, size, and surface condition)
Power Supply	380V, 50Hz, 3-phase (customizable for other regional requirements like 220V, 440V)
Overall Dimensions	Varies by model, e.g. 6000 mm (L) x 4500 mm (W) x 6000 mm (H)
Machine Weight	8,000 kg – 25,000 kg (depending on model)
Noise Level	≤ 85 dB
Dust Filtration System	Cartridge/Bag filter system, airflow capacity of 8000 – 18000 m³/h
Conveyor System	Optional Y- Hanger or Continuous overhead conveyor system for automatic loading/unloading
Surface Finish Achievable	Sa 2.5 – Sa 3 (according to ISO 8501-1)
Maintenance Access	Easy access doors for quick replacement of wear parts
Machine Coating	Anti-corrosive, wear-resistant paint
Optional Features	PLC control, automatic abrasive recycling system, work piece tracking, Rotary screen separation , and custom configurations