Y Hanger Type Shot Blasting Machine

Y HANGER TYPE SHOT BLASTING MACHINE

Y Hanger Type Shot Blasting Machine is a highly efficient and versatile shot blasting system designed for surface cleaning, preparation, and finishing of medium to large workpieces. The unique Y-shaped hanger configuration allows for simultaneous loading and unloading of parts,
improving productivity by reducing idle time between blasting cycles.
This machine is ideal for industries such as automotive, metal fabrication, heavy machinery, and construction, where high throughput, uniform surface finishing, and cost-efficiency are crucial. It ensures a thorough cleaning of parts by removing rust, scale, paint, and other contaminants, preparing surfaces for further processing or coating.

Operations :

Y-Shaped Hanger Design: The Y hanger configuration allows for continuous loading and unloading while another set of workpieces is being blasted, significantly improving
cycle efficiency.
360-Degree Surface Coverage: The rotating hanger system ensures that all surfaces of the workpiece are exposed to the abrasive stream, providing a uniform and consistent finish.
Heavy-Duty Blast Wheels: Equipped with multiple high-powered blast wheels that effectively remove surface contaminants such as rust, paint, and scale, providing a cleanand smooth surface finish.
Automatic Loading/Unloading: The Y hanger system supports automatic loading and unloading, minimizing manual labor and increasing operational efficiency.
Durable Construction: Made from wear-resistant materials, the machine is designed to handle heavy-duty operations in industrial environments, ensuring long-term reliability.
Advanced Control System: Features a PLC-based control system with a user-friendly interface for precise operation, easy monitoring, and seamless integration into production lines.

Finishing Process and Application :

The Y Hanger Type Shot Blasting Machine is suitable for various industries and applications where surface preparation and cleaning are essential

Automotive Industry:Cleaning and surface treatment of parts such as engine blocks, frames, suspension components, and axles before painting or coating.
Metal Fabrication:Rust and scale removal from fabricated structures, steel plates, beams, and weldments, preparing them for further processing or finishing.
Heavy Machinery:Cleaning and deburring of large components such as gears, housings, and castings used in heavy machinery and equipment.
Construction Industry:Surface preparation of steel structures, beams, rebars, and other construction materials to improve coating adhesion and durability.
Foundry and Forging:Efficient removal of sand, scale, and residues from cast and forged parts to improve surface quality and ensure defect-free components.

How It Works

The Y Hanger Type Shot Blasting Machine operates with two parallel hanger positions shaped like a "Y." While one hanger is inside the blast chamber undergoing surface treatment, the other
hanger is outside, allowing operators to load or unload workpieces. This dual-hanger system enables continuous operation without interruptions, increasing production efficiency.
Once the parts are loaded onto the hanger, the hanger rotates inside the blast chamber as high-velocity abrasive media, propelled by powerful blast wheels, strikes the workpieces. The rotation ensures that every surface of the workpiece is thoroughly cleaned. After the blasting cycle is complete, the hanger moves out of the chamber for unloading, and the process repeats with minimal downtime.

Advantages

Increased Productivity: The Y-shaped hanger system allows for continuous operation by loading/unloading parts during the blasting cycle, minimizing idle time and maximizing throughput.
Complete Surface Coverage: The rotating hanger ensures that all sides of the workpieces are uniformly blasted, providing a consistent and high-quality surface finish.
Energy-Efficient Operation: Optimized blast wheel design reduces energy consumption while delivering superior blasting performance.
Cost-Effective: Automated operation, minimal manual handling, and an efficient abrasive recycling system help reduce labor and material costs.
Customizable Configurations: Available in different sizes and configurations to meet specific production requirements and accommodate various part sizes.
User-Friendly Control: The intuitive control panel with programmable settings allows for easy operation, ensuring consistent results and adaptability to different workpieces.

Why Choose Our Y Hanger Type Shot Blasting Machine?

The Y Hanger Type Shot Blasting Machine is engineered to provide superior performance, cost-efficiency, and flexibility in high-volume surface treatment processes. With its innovative dual-hanger system, this machine reduces idle time and boosts productivity, making it an excellent choice for businesses looking to maximize throughput and maintain high-quality surface finishes. Its durable design, advanced control system, and customizable options make it adaptable to various industrial applications and production requirements.

Technical Specifications

Specification	Details
Model	AB-ASH-120-50-2WSPL , AB-ASH-150-80-3W SPL, AB-ASH-250-400-5W (or other relevant models)
Max Load Capacity per Hanger	500 kg – 5000 kg (depending on model)
Blasting Capacity	2000 kg/h – 10,000 kg/h
Number of Blast Wheels	2 – 6 wheels (based on model)
Wheel Power	11 kW – 22 kW per wheel
Hanger Rotation Speed	Adjustable (0.5 – 2.5 rpm)
Workpiece Dimensions	Max height: 2000 mm, Max width: 1500 mm (varies by model)
Abrasive Media	Steel Shot, Steel Grit, or customized abrasive
Dust Collection System	High-efficiency dust collector with ≥ 99.9% filtration efficiency
Dust Extraction Capacity	8000 m³/h – 40,000 m³/h
Surface Finish Achievable	Sa 2.5 – Sa 3 (ISO 8501-1 standard)
Noise Level	≤ 85 dB
Power Supply	380V, 50Hz, 3-phase (customizable for regional requirements)
Machine Weight	10,000 kg – 30,000 kg (depending on model)
Overall Dimensions	Length: 8000 mm – 20000 mm (varies by model)
Control System	PLC-based control system with HMI (Human-Machine Interface) for precise operation
Optional Features	Automatic abrasive recycling, remote operation, and custom hanger designs