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Scaffolding Roller Conveyor Shot Blasting Machine

SCAFFOLDING ROLLER CONVEYOR SHOT BLASTING MACHINE

Scaffolding Roller Conveyor Shot Blasting Machine is an advanced surface treatment solution specifically designed for cleaning and preparing scaffolding components. This machine efficiently removes rust, scale, and other surface contaminants from various types of scaffolding materials, ensuring a high-quality finish that enhances the durability and aesthetic appeal of the products. With its automated roller conveyor system, this machine maximizes productivity and streamlines the surface preparation process, making it an essential tool for manufacturers in the construction and metalworking industries.

Operations :

  1. Roller Conveyor System: The robust roller conveyor facilitates the continuous feeding of scaffolding components into the blasting chamber, enabling high throughput and efficient processing.
  2. Multiple Blast Wheels: Equipped with strategically placed high-powered blast wheels, the machine ensures uniform coverage and thorough cleaning of all surfaces, even hard-to-reach areas.
  3. Adjustable Blast Intensity: Operators can easily adjust the blasting parameters, including intensity and duration, to optimize the cleaning process for different materials and surface conditions.
  4. Automated Operation: The machine’s PLC control system allows for automated operation, reducing manual labor and ensuring consistent results across multiple cycles.
  5. Durable Construction: Built with high-quality materials and components, the machine is designed to withstand the rigors of industrial environments, providing long-lasting performance.
  6. Efficient Abrasive Recovery: An integrated abrasive recovery system collects and recycles spent media, minimizing waste and operational costs while maintaining optimal blasting performance.

Finishing Process and Application :

  • Scaffolding Frames and Accessories:Effectively cleans scaffolding frames, brackets, and connectors, preparing them for painting, galvanizing, or other surface treatments.
  • Construction Equipment:Suitable for cleaning components used in construction equipment, ensuring a high-quality finish for enhanced durability.
  • Metal Fabrication:Ideal for surface treatment of various metal components, including structural steel and fabricated parts used in construction.

Benefits

  1. Enhanced Surface Quality: The thorough cleaning process improves the surface finish of scaffolding components, ensuring better adhesion for coatings and paints.
  2. Increased Productivity: The roller conveyor system and automated operation significantly boost production rates while reducing labor costs.
  3. Customizable Settings: With adjustable blasting parameters, the machine can be tailored to meet specific cleaning requirements for different types of scaffolding materials.
  4. Robust and Reliable Design: Built to endure harsh industrial environments, the machine provides consistent performance and longevity.
  5. Improved Safety: The dust collection system minimizes airborne contaminants, promoting a cleaner and safer workplace for operators.
  6. Lower Operating Costs: The recycling system for abrasive media reduces waste and contributes to lower operational costs.

How It Works

In the Scaffolding Roller Conveyor Shot Blasting Machine, scaffolding components are placed on the roller conveyor, which continuously feeds them into the blasting chamber. High  velocity steel shots are propelled by multiple blast wheels towards the surfaces of the components, effectively removing rust, scale, and other contaminants. The integrated abrasive recovery system collects the spent shot for reuse, while the dust collection system captures airborne particles, ensuring a clean and safe operating environment.

Why Choose Our Scaffolding Roller Conveyor Shot Blasting Machine?

  1. Efficient and Effective: Designed specifically for scaffolding components, the machine ensures thorough cleaning and preparation for various surface treatments.
  2. High Throughput: The automated roller conveyor system allows for continuous operation, maximizing production efficiency.
  3. User-Friendly Interface: The PLC control system makes operation simple and accessible, enabling operators to quickly adjust settings as needed.
  4. Durability and Longevity: Constructed from high-quality materials, the machine is built to withstand the demands of industrial use, ensuring long-term reliability.
  5. Comprehensive Support: We offer full support, including installation, training, and maintenance services, to ensure your machine operates at peak performance.

Technical Specifications

Parameter

Details

Machine Model

AB-AT-1750-600-4W SPL

Conveyor Width

1.5 Mtr.

Workpiece Height Capacity

300 – 500 mm

Blast Wheel Power

5–15 kW

Number of Blast Wheels

 4–6 blast wheels

Abrasive Media Type

Steel shot, grit, or custom abrasive

Dust Collector Efficiency

99.9%

Machine Dimensions (L x W x H)

18 Mtr. X 6 Mtr. X 6 Mtr.

Power Requirement

50–150 kW

Control System

PLC controlled with HMI display

Compressed Air Requirement

40 Cfm @ 6–8 bar

Noise Level

 <85 dB