LPG and CNG Cylinder Skew Conveyor Shot Blasting Machine

LPG AND CNG CYLINDER SKEW CONVEYOR SHOT BLASTING MACHINE

ABRABLAST LPG and CNG Cylinder Skew Conveyor Shot Blasting Machine is a specialized equipment designed to clean and prepare the surfaces of gas cylinders. It provides an efficient and thorough blasting process, removing rust, scale, and other surface contaminants, ensuring the cylinders are ready for painting, coating, or further processing. The skew conveyor design allows for the smooth rotation and transport of cylindrical workpieces, providing 360° cleaning coverage in a continuous and automated process.

Operations :

360° Surface Coverage: The skew conveyor system rotates the cylinders during the blasting process, ensuring comprehensive cleaning of the entire surface.
High Productivity: Continuous operation allows multiple cylinders to be cleaned simultaneously, increasing throughput and reducing downtime.
Precise Blasting: Adjustable blasting intensity, conveyor speed, and abrasive media flow provide precise surface preparation tailored to the specific needs of LPG and CNG cylinders.
Durable Construction: Designed to handle the demands of high-volume production environments, the machine is built with high-quality components for long-lasting performance.
Efficient Dust Collection: An integrated dust collection and abrasive recycling system captures contaminants and reuses media, minimizing waste and maintaining a clean workspace.
User-Friendly Control System: Equipped with an automated control panel with PLC programming, the machine is easy to operate and monitor, ensuring consistent results with minimal manual intervention.

Finishing Process and Application :

The Monorail Type Shot Blasting Machine is versatile and suitable for a wide range of industries and applications, especially where high throughput and uniform surface treatment are essential:

LPG Cylinder Manufacturing:Surface preparation of LPG cylinders before painting or coating.
CNG Cylinder Manufacturing:Cleaning and surface treatment of CNG cylinders for optimal coating adhesion.
Cylinder Reconditioning:Refurbishment and reconditioning of used gas cylinders by removing old paint, rust, and contaminants.
Pressure Vessel Cleaning:Suitable for cleaning other cylindrical pressure vessels and containers.

Uniform Surface Quality: The skew conveyor system ensures even blasting across the entire surface of the cylinder, providing a consistent finish for better coating adhesion and corrosion resistance.

High Throughput: The automated design enables continuous operation, reducing idle time and maximizing production efficiency.
Cost Savings: Reduced labor requirements and media recycling minimize operational costs, making it a cost-effective solution for large-scale production.
Reduced Environmental Impact: The advanced dust collection system captures and filters dust and debris, promoting a cleaner, safer work environment while reducing waste.
Enhanced Safety: Automated operation reduces the need for manual handling, lowering the risk of accidents and ensuring a safer work environment.

Technical Specifications

Parameter	Details
Machine Model	AB-DB-800-SPL
Cylinder Diameter Range	200–400 mm
Cylinder Length Range	400–1500 mm]
Conveyor Speed	0.5–5 m/min
Blasting Capacity	400–900 kg/min
Number of Blast Wheels	4–6 blast wheels
Blast Wheel Power	11–15 kW
Power Requirement	75–120 kW
Abrasive Media	Steel shot, steel grit, or custom abrasive
Max Cylinder Weight	50–100 kg per cylinder
Dust Collection Efficiency	99.9%
Noise Level	≤ 85 dB
Machine Dimensions (L x W x H)	12 Mtr. X 5 Mtr. X 5 Mtr.
Dust Collector Airflow	10,000–15,000 m³/h
Electrical Supply	380V, 50 Hz, 3 Phase
Compressed Air Requirement	6–8 bar
Control System	PLC controlled with HMI display
Blasting Chamber Lining	High wear-resistant manganese steel

How It Works

The LPG or CNG cylinders are loaded onto the skew conveyor system, which rotates the cylinders while moving them through the blasting chamber. The blast wheels project abrasive media onto the surface at high velocity, ensuring a thorough and uniform cleaning process. Dust and media are collected and filtered for reuse, while the clean cylinders exit the machine ready for painting or coating.

Why Choose Our LPG and CNG Cylinder Skew Conveyor Shot Blasting Machine?

Designed for Cylindrical Workpieces: The skew conveyor system is specifically designed for efficient cleaning of cylindrical surfaces, ensuring uniform surface preparation.
Reliable and Durable: Built to withstand the demands of high-production environments, the machine offers consistent performance and durability.
Custom Configurations: We offer customizable solutions to meet the specific needs of your production process, from cylinder size to blasting intensity.
Expert Support: Our experienced team provides comprehensive support, from installation and training to maintenance, ensuring smooth and reliable operation.

Request a Quote

Interested in optimizing your LPG or CNG cylinder production process? Contact us today to discuss your project and request a quote for the LPG and CNG Cylinder Skew Conveyor Shot Blasting Machine. We’re ready to provide you with a customized solution to meet your specific needs.