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Aluminum Extrusion Profile Shot Blasting Machine

ABRABLAST ALUMINUM EXTRUSION PROFILE SHOT BLASTING MACHINE

ABRABLAST Aluminum Extrusion Profile Shot Blasting Machine is specifically designed to clean, texture, and prepare the surfaces of aluminum extrusion profiles. This machine provides a uniform finish by removing surface imperfections like oxides, scales, and other contaminants, ensuring that the profiles are ready for anodizing, painting, or powder coating. It is ideal for industries such as architectural aluminum, automotive, and general manufacturing, where high- quality surface preparation is essential for aesthetic and functional purposes.

Operations :

  1. Uniform Surface Finishing: The machine ensures consistent surface treatment by evenly blasting the entire surface of the aluminum profiles, providing a smooth and clean finish.
  2. Delicate Surface Treatment: Designed specifically for aluminum, the machine can be adjusted to treat delicate surfaces without damaging the material, making it perfect for applications requiring high precision.
  3. Automated Conveyor System: The machine is equipped with an automated conveyor that moves aluminum profiles through the blasting chamber, ensuring high throughput and reduced handling time.
  4. Abrasive Media Options: Compatible with a range of abrasive media such as glass beads or aluminum oxide to achieve different surface textures based on customer requirements.
  5. High Productivity: Continuous operation and efficient blasting cycles increase throughput, making it suitable for large-scale production.
  6. Durable Construction: Built to withstand frequent use in industrial environments, the machine offers long-lasting performance with minimal maintenance.
  7. Advanced Dust Collection System: Features a built-in dust collection and filtration system that captures dust and fine particles, ensuring a clean working environment and reducing media waste.
  8. Easy to Operate: The machine is equipped with a PLC-controlled system and an intuitive interface for easy operation and monitoring, reducing labor requirements and training time.

Finishing Process and Application :

  • Architectural Aluminum Profiles:Prepares aluminum profiles for anodizing, painting, or powder coating, ensuring superior adhesion and long-term durability.
  • Automotive Industry:Industry: Surface preparation of aluminum parts used in vehicles, improving corrosion resistance and overall surface quality.
  • Aerospace Components:Cleaning and surface preparation of aluminum profiles and extrusions used in aerospace applications.
  • Furniture and Interior Design:Enhancing the surface finish of aluminum profiles used in modern furniture, frames, and interior decoration.
  • General Manufacturing:Surface preparation of various aluminum extrusions for applications requiring high-quality surface treatments.

Benefits

  1.  Consistent Surface Quality: Ensures uniform blasting across all parts of the aluminum profiles, enhancing surface properties for better coating and finishing.
  2. Increased Productivity: The automated conveyor system and high-efficiency blasting process reduce downtime and increase throughput, making it ideal for large production volumes.
  3. Cost-Effective Operation: Minimal manual handling, media recycling, and reduced blasting times lower operating costs, making the machine a cost-effective solution for aluminum profile preparation.
  4. Environmentally Friendly: The dust collection system minimizes airborne contaminants, promoting a clean, safe working environment while reducing environmental impact.
  5. Minimal Maintenance: Built from high-quality components, the machine requires minimal maintenance, providing long-term reliability and lower overall operational costs.

How It Works

Aluminum profiles are placed on the conveyor system and automatically transported into the blasting chamber. Multiple blast wheels, strategically placed, project high-velocity abrasive media onto the surface of the profiles, removing surface contaminants and imperfections. The conveyor system ensures that the profiles are uniformly treated, and the dust collection system captures airborne particles, keeping the workspace clean. Once blasted, the profiles exit the machine, ready for painting, coating, or anodizing.

Why Choose Our Aluminum Extrusion Profile Shot Blasting Machine?

  1. Optimized for Aluminum Profiles: The machine is specifically designed to handle the delicate nature of aluminum, offering a smooth, consistent finish without causing surface damage.
  2. Enhanced Productivity: With continuous operation and automated loading/unloading, the machine maximizes throughput, making it suitable for high-volume production environments.
  3. Customizable Settings: From media selection to conveyor speed, the machine offers customization to meet the specific requirements of different surface finishes and production needs.
  4. Reliable and Durable: Built to handle frequent operation in industrial settings, this machine provides consistent performance over time with minimal maintenance.
  5. Expert Support: We provide comprehensive support from installation to ongoing maintenance, ensuring smooth operation and long-term productivity.

Technical Specifications

Parameter

Details

Machine Model

AB-AT-900-150-4W

Profile Width Range

50– 200 mm

Profile Length Range

1000–7000 mm

Conveyor Speed

0.5–5 m/min]

Blasting Capacity

200–800 kg/min

Number of Blast Wheels

4–6 blast wheels

Blast Wheel Power

10 H.P. Each

Abrasive Media

Stainless steel shots

Dust Collection Efficiency

99.9%

Noise Level

≤ 85 dB

Machine Dimensions (L x W x H)

15 Mtr. X 5 Mtr. X 5 mtr. machine dimensions]

Power Requirement

45–60 kW

Control System

PLC controlled with HMI display

Compressed Air Requirement

30 Cfm compressed air , 6–8 bar

Dust Collector Airflow

10,000–15,000 m³/h