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08AANCA2274Q1Z0
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Leaf Spring Shot Peening Machine

ABRABLAST LEAF SPRING SHOT PEENING MACHINE

ABRABLAST Leaf Spring Shot Peening Machine is specifically designed to enhance the fatigue resistance and longevity of leaf springs used in automotive, heavy-duty trucks, and industrial applications. This advanced machine uses controlled shot peening processes to impart compressive stress on the surface of the leaf springs, effectively reducing the likelihood of fatigue failure and extending service life. Ideal for manufacturers seeking to improve the performance and durability of their spring products, this machine combines efficiency with precision in surface treatment.

Operations :

  1. Advanced Shot Peening Technology: Utilizes high-velocity steel shots to create controlled impacts that induce compressive stress on the surface of leaf springs, improving their mechanical properties.
  2. Automated Operation: The machine is equipped with a fully automated system that manages the peening cycle, allowing for consistent and repeatable results.
  3. Variable Process Control: Operators can easily adjust parameters such as shot size, peening intensity, and cycle time to optimize the peening process for different spring designs and materials.
  4. Robust Design for Heavy-Duty Use: Constructed from high-quality materials, the machine is designed for durability and reliability in demanding industrial environments.
  5. Efficient Abrasive Recovery System: The integrated recovery system collects and recycles spent shot media, reducing waste and operational costs while ensuring consistent peening performance.
  6. Dust and Noise Control: Features a built-in dust collection system that captures airborne particles and minimizes noise levels during operation, providing a safer work environment.

Finishing Process and Application :

  • Automotive Leaf Springs:Enhances the durability and fatigue resistance of leaf springs used in passenger cars, trucks, and SUVs.
  • Heavy-Duty Trucks:Improves the performance of leaf springs in commercial vehicles, reducing the risk of failure under heavy loads and stress.
  • Industrial Equipment:Suitable for leaf springs used in machinery and equipment that require high strength and reliability.
  • Aerospace Components:Ideal for shot peening of specialized leaf springs used in aircraft and aerospace applications where performance and safety are critical.

Benefits

  1. Increased Fatigue Life: The shot peening process significantly enhances the fatigue strength of leaf springs, reducing the likelihood of premature failure.
  2. Improved Performance: By inducing compressive stress, the machine enhances the overall performance of leaf springs, making them more reliable in demanding applications.
  3. Cost-Effective Solution: The efficient abrasive recovery system minimizes operational costs by recycling shot media, while the machine’s automated process reduces labor requirements.
  4. Consistent Quality: The automated and controlled shot peening process ensures uniform treatment across all leaf springs, leading to consistent performance and quality.
  5. Enhanced Surface Finish: The machine provides a high-quality surface finish, improving the bonding of coatings and treatments applied after peening.
  6. User-Friendly Operation: The intuitive control panel allows for easy setup and monitoring of the shot peening process, making it accessible for operators with varying experience levels.

How It Works

The leaf springs are placed on the conveyor or loading mechanism and fed into the shot peening chamber. High-velocity steel shots are propelled towards the surface of the leaf springs using specialized peening heads, creating a controlled impact that induces compressive stresses. The machine is equipped with automated features that allow for the adjustment of shot size, peening intensity, and cycle time to ensure optimal treatment for each specific spring design. After peening, the spent shot media is collected and recycled through the abrasive recovery system, while a dust collection system captures airborne particles, maintaining a clean workspace.

Why Choose Our Leaf Spring Shot Peening Machine?

  1. Specialized Design for Leaf Springs: Engineered specifically for shot peening leaf springs, ensuring optimal treatment and performance enhancement.
  2. High Efficiency and Throughput: Automated operation allows for high production rates while maintaining consistent quality across all processed springs.
  3. Durable and Reliable: Built with high-quality components, the machine is designed to withstand the rigors of industrial use, providing long-term reliability.
  4. Full Support and Service: We offer comprehensive support, from installation and operator training to ongoing maintenance, ensuring your machine operates at peak performance.

Technical Specifications

Parameter

Details

Machine Model

AB-ATB-120-80

Leaf Spring Dimensions

1.2 – 2.5m length

Peening Capacity

200–800 springs/hour

Shot Size Range

0.6–1.0 mm

Number of Peening Heads

2–4 peening heads

Peening Head Power

5–10 kW

Control System

PLC controlled with HMI interface

Abrasive Media

Steel shot, ceramic media, or custom abrasive

Dust Collector Efficiency

99.9%

Machine Dimensions (L x W x H)

20 Mtr. X 5 Mtr. X 5 Mtr.

Power Requirement

20–25 kW

Compressed Air Requirement

40 Cfm @ 6–8 bar

Noise Level

<85 dB