Monorail Type Shot Blasting Machine

MONORAIL TYPE SHOT BLASTING MACHINE

ABRABLAST Monorail Type Shot Blasting Machine is a highly efficient and automated surface cleaning solution designed for continuous production lines. This machine is ideal for cleaning, deburring, descaling, and surface preparation of large or heavy work pieces, such as metal structures, castings, and welded assemblies. The monorail system allows work pieces to move through the blast chamber in a continuous, overhead conveyor system, which significantly increases productivity and reduces handling time.

Designed for high-performance and durability, the Monorail Type Shot Blasting Machine isperfect for industries such as automotive, metal fabrication, foundries, and heavy machinery manufacturing, where consistent surface treatment is critical for quality and production efficiency.

Operations :

Monorail Conveyor System: The overhead monorail conveyor system ensures continuous movement of work pieces through the blast chamber, minimizing downtime between loading and blasting cycles.
High-Efficiency Blast Wheels: Equipped with powerful blast wheels that deliver high- velocity abrasive media to effectively remove rust, scale, paint, and other contaminants from the surface of work pieces.
Automated Operation: Fully automated loading, unloading, and blasting process, allowing for seamless integration into existing production lines and reducing the need for manual intervention.
Durable Construction: Built with high-strength, wear-resistant materials to withstand heavy-duty operations and abrasive environments, ensuring long-lasting performance.
Complete Surface Coverage: The design of the blast chamber and positioning of the blast wheels ensure that all surfaces of the work pieces are uniformly treated, providing consistent and even surface cleaning.
Advanced Control System: The machine is equipped with a PLC-based control system for easy operation, precise control, and efficient monitoring of the blasting process.

Finishing Process and Application :

The Monorail Type Shot Blasting Machine is versatile and suitable for a wide range of industries and applications, especially where high throughput and uniform surface treatment are essential:

Automotive Industry:Surface preparation and cleaning of parts such as chassis, engine blocks, and axles for coating or further processing.
Heavy Machinery:Cleaning and surface preparation of large components such as gears, castings, and welded assemblies used in heavy machinery and equipment.
Foundry and Forging:Surface treatment of steel beams, rebars, and other structural components to improve coating adhesion and extend the lifespan of materials.
Construction Industry:Infrastructure: Cleans pipes used in building and infrastructure projects for optimal coating adhesion and durability.

How It Works

The Monorail Type Shot Blasting Machine operates by suspending work pieces from acontinuously moving overhead monorail conveyor system. As the work pieces move through the blast chamber, high-velocity abrasive media, propelled by multiple blast wheels, strikes the surfaces of the parts, removing contaminants such as rust, scale, and paint.

The continuous movement of the monorail ensures that all sides of the workpieces are exposed to the blasting stream, providing thorough and uniform cleaning. Once the blasting process is complete, the workpieces are automatically unloaded, and the abrasive media is collected, cleaned, and recycled for reuse, minimizing waste and operating costs.

Advantages

High Productivity: The continuous monorail system ensures efficient blasting with minimal downtime, making it ideal for high-volume production lines.
Consistent Surface Finish: The multiple blast wheels provide even and thorough cleaning across all surfaces of the workpieces, ensuring a consistent finish for each part.
Reduced Labor Costs: The fully automated operation reduces the need for manual handling, improving overall efficiency and reducing labor costs.
Customizable Configurations: Available in various sizes and configurations, the machine can be customized to meet specific production needs and accommodate different part sizes and shapes.
Energy Efficient: Optimized blast wheel design ensures efficient use of energy while maintaining superior blasting performance.
Cost-Effective Operation: The built-in abrasive recycling system reduces media consumption and operating costs, while the durable construction minimizes maintenance and downtime.

Technical Specifications

Specification	Details
Model	AB-100-50-2W, AB-150-200-4W, AB-200-250-6W (or other relevant models)
Max Load Capacity per Hanger	500 kg – 5000 kg (depending on model)
Blasting Capacity	2000 kg/h – 12,000 kg/h
Number of Blast Wheels	4 – 8 wheels (depending on model)
Wheel Power	11 kW – 22 kW per wheel
Monorail Speed	Adjustable (0.5 m/min – 4 m/min)
Workpiece Dimensions	Max height: 2500 mm, Max width: 2000 mm (varies based on model)
Abrasive Media	Steel Shot, Steel Grit, or customized abrasive
Dust Collection System	High-efficiency dust collector with ≥ 99.9% filtration efficiency
Dust Extraction Capacity	8000 m³/h – 40,000 m³/h
Surface Finish Achievable	Sa 2.5 – Sa 3 (ISO 8501-1 standard)
Noise Level	≤ 85 dB
Power Supply	380V, 50Hz, 3-phase (customizable for other regional power requirements)
Machine Weight	10,000 kg – 40,000 kg (depending on model)
Overall Dimensions	Length: 8000 mm – 25000 mm (varies by model)
Control System	PLC-based system with HMI (Human-Machine Interface) for easy operation
Optional Features	Remote control, automatic abrasive recycling, customizable monorail configurations

Why Choose Our Monorail Type Shot Blasting Machine?

The Monorail Type Shot Blasting Machine is designed to provide superior surface cleaning performance, high productivity, and cost-efficiency. With its continuous overhead conveyor system, this machine reduces downtime and increases throughput, making it an excellent choice for industries that require fast, reliable, and consistent surface treatment. Its rugged construction, advanced control system, and energy-efficient design ensure long-term reliability and seamless integration into your production line.