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Stone Texturing Shot Blasting Machine

STONE TEXTURING SHOT BLASTING MACHINE

ABRABLAST Stone Texturing Shot Blasting Machine is a specialized surface treatment machine designed to create textured finishes on stone surfaces. This machine is ideal for stone processing industries, including manufacturers of paving stones, marble, granite, limestone, and other natural or engineered stones. Through the process of shot blasting, it adds roughness to the stone surface, enhancing its appearance and providing slip-resistant properties for architectural and outdoor applications.

Operations :

  1. Uniform Texturing: The machine delivers consistent and even texturing across the entire surface of the stone, creating an aesthetic, natural finish.
  2. Customizable Finish: The intensity of the texturing can be adjusted based on the desired roughness, from light texturing to deep surface roughening, making it versatile for various applications.
  3. Durable Design: Engineered with robust components, the machine is designed to handle heavy stone materials while providing long-lasting performance.
  4. Automated Conveyor System: The automated system allows for the continuous feeding of stone slabs or tiles into the blasting chamber, ensuring high productivity and consistent results.
  5. Wide Range of Stone Materials: Capable of texturing a variety of stones including granite, marble, limestone, sandstone, concrete slabs, and more.
  6. Dust Collection System: Integrated dust extraction system captures dust and debris during the process, ensuring a clean and safe working environment.
  7. User-Friendly Operation: Equipped with a PLC-based control system, the machine is easy to operate and allows for precise adjustments to achieve the desired surface finish.

Finishing Process and Application :

The Swing Table Type Shot Blasting Machine is highly versatile and can be used across various industries:
  • Architectural Stones:Providing aesthetic texturing to stones used in building facades, columns, and decorative elements.
  • Paving Stones:Adding slip-resistant texture to stone surfaces used for walkways, driveways, patios, and public spaces.
  • Monuments and Memorials:Creating a natural and refined look on stones used for memorials, gravestones, and statues.
  • Flooring and Wall Cladding:Texturing stone tiles and slabs for flooring and wall applications in residential and commercial buildings.
  • Landscaping:Preparing stone surfaces for use in landscaping, garden paths, and outdoor architectural elements.

Benefits

  1. Enhanced Surface Appeal: The shot blasting process creates a textured, rustic look that enhances the natural beauty of stone while also improving surface traction.
  2. Increased Safety: Texturing stone surfaces improves slip resistance, making it ideal for outdoor and high-traffic areas where safety is a concern.
  3. Customizable Texture: Adjusting the blasting parameters allows for different levels of texturing, providing flexibility to meet specific design requirements.
  4. Efficient and High Throughput: The automated conveyor system ensures continuous operation, allowing for high production rates and efficient processing of large stone slabs.
  5. Cost-Effective Operation: Automated features and efficient dust collection reduce labor costs and media consumption, lowering overall operational expenses.
  6. Environmentally Friendly: The built-in dust collection system ensures that airborne dust and particles are contained and filtered, minimizing environmental impact and providing a clean workspace.

How It Works

Stone slabs, tiles, or blocks are placed onto the automated conveyor system, which transports them into the blasting chamber. Multiple high-power blast wheels propel abrasive media onto the surface of the stone at high velocity, creating a textured surface finish. The intensity and depth of the texture can be controlled by adjusting the blast wheel speed and the type of abrasive media used. As the stones move through the machine, the dust collection system captures any dust or debris, ensuring a clean working environment. Once blasted, the stone surfaces are ready for installation or further processing.

Why Choose Our Stone Texturing Shot Blasting Machine?

  1. Specialized for Stone Processing: The machine is specifically designed to handle the hardness and variability of stone materials, ensuring optimal performance and consistent texturing.
  2. Durable and Reliable: Built with industrial-grade materials, this machine is designed for long-lasting operation in high-production environments.
  3. Customizable Settings: From the type of abrasive media to conveyor speed, the machine offers flexibility to achieve different texturing effects based on your project requirements.
  4. High Productivity: The automated design and fast blasting cycles make it ideal for large-scale stone processing, increasing your production capacity.
  5. Comprehensive Support: We offer full installation, training, and after-sales support to ensure that your machine operates efficiently and meets all your production needs.

Technical Specifications

Parameter

Details

Machine Model

AB-AT-155-20 – 5’

Stone Width Range

Max. 5 Feet

Stone Thickness Range

10–200 mm]

Conveyor Speed

0.5–4 m/min]

Blasting Capacity

300–800 kg/min]

Number of Blast Wheels

2 blast wheels]

Blast Wheel Power

11–15 kW]

Abrasive Media

Steel shot, steel grit, or custom abrasive

Dust Collection Efficiency

High efficiency, e.g., 99.9%

Noise Level

≤ 85 dB

Power Requirement

60–100 kW

Control System

PLC controlled with HMI display

Compressed Air Requirement

85 Cfm 3 6–8 bar]

Dust Collector Airflow

10,000–15,000 m³/h