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The Pipe Cleaning Roller Conveyor Shot Blasting Machine

PIPE CLEANING ROLLER CONVEYOR SHOT BLASTING MACHINE

The Pipe Cleaning Roller Conveyor Shot Blasting Machine is a highly efficient and automated system designed to clean and prepare the surfaces of pipes and cylindrical workpieces. Ideal for industries such as oil and gas, construction, and manufacturing, this machine removes rust, scale, and other contaminants, ensuring a smooth, clean surface for coatings and further processing. Equipped with a specialized roller conveyor system, this machine offers consistent, continuous operation with minimal manual intervention.

Operations :

  1. 360° Pipe Surface Cleaning: Designed specifically for cylindrical surfaces, the machine ensures complete cleaning coverage with multiple high-velocity blast wheels targeting all angles of the pipe.
  2. Automatic Loading and Unloading: Integrated roller conveyor system streamlines the movement of pipes through the blasting chamber, improving productivity and reducing handling time.
  3. Adjustable Blasting Parameters: Customizable settings for blasting pressure, conveyor speed, and abrasive media flow, enabling precise surface preparation based on pipe material and size.
  4. Heavy-Duty Construction: Built to withstand tough industrial environments, the machine ensures durability and long-lasting performance even in high-volume operations.
  5. Advanced Dust Collection: Features an efficient dust collection and filtration system that captures contaminants, recycles media, and maintains a clean working environment.
  6. Automated Control System: User-friendly control panel with PLC programming allows for seamless, automated operation and real-time monitoring.

Finishing Process and Application :

The Spinner Hanger Shot Blasting Machine is perfect for surface cleaning, preparation, and finishing in various industries, especially for work pieces that require all-around treatment:
  • Oil and Gas Industry:Cleaning and preparing pipes for coating, painting, or welding.
  • Water and Sewage Pipes:Surface preparation of pipes used in water treatment and sewage systems.
  • Steel Pipe Manufacturing:Prepares pipes for further processing or coating in steel mills and manufacturing plants.
  • Construction and Infrastructure:Infrastructure: Cleans pipes used in building and infrastructure projects for optimal coating adhesion and durability.
  • Boiler and Pressure Vessel Industry:Ensures the surface integrity of cylindrical components before assembly.

Benefits

  1. Superior Cleaning Efficiency: The combination of blast wheels and conveyor system ensures uniform cleaning of the entire pipe surface, enhancing coating adhesion and corrosion resistance.
  2. High Throughput: Continuous operation and automated loading/unloading ensure high productivity, making it ideal for large-scale production environments.
  3. Consistent Results: Precise control of blasting intensity and conveyor speed provides consistent, high-quality surface preparation for each pipe.
  4. Reduced Labor Costs: Automation minimizes the need for manual intervention, reducing operational costs while maintaining high efficiency.
  5. Environmentally Friendly: Advanced dust collection and abrasive recycling systems minimize environmental impact and reduce media waste.

Advantages

  1. Tailored for Pipes: Specifically designed for cylindrical surfaces, providing a thorough and uniform clean.
  2. Durability and Reliability: Built to handle demanding industrial conditions, ensuring blong-term reliability.
  3. Custom Configurations: We offer customizable models to meet the specific requirements of your operation.
  4. Complete Support: From installation to maintenance, our expert team is available toensure optimal performance and long-term efficiency.

How It Works

Pipes are loaded onto the roller conveyor system and automatically fed into the blasting chamber. As the pipe moves through, blast wheels direct abrasive media onto the surface at high velocity, ensuring the complete removal of rust, scale, and other contaminants. The cleaned pipes then exit the chamber, ready for painting, coating, or welding. The dust collection system captures airborne particles, ensuring a clean working environment.

Technical Specifications

Parameter

Details

Machine Model

AB-AT-900-4W

Pipe Diameter Range

50–1200 mm]

Conveyor Speed

0.5–5 m/min

Blasting Capacity

500–1000 kg/min

Power Requirement

20–30 kW]

Number of Blast Wheels

4–6 blast wheels

Blast Wheel Power

11–15 kW

Max Pipe Length

12 Mtr.

Abrasive Media

Steel shot, steel grit, or custom abrasive

Dust Collection Efficiency

High efficiency, e.g., 99.9%

Noise Level

 ≤ 85 dB

Machine Dimensions (L x W x H)

20 Mtr. X 7 Mtr. X 6 Mtr.

Control System

PLC controlled with HMI display

Dust Collector Airflow

10,000–15,000 m³/h

Compressed Air Requirement

45 Cfm @ e.g., 6–8 bar